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Armoured SUV

Bulletproof Mahindra Thar — India's Armoured Off-Road Vehicle

  • B4 Protection

  • 55–70 Day Turnaround

  • ₹12L over base vehicle

The only certified armoured off-road vehicle in India's civilian market. The Mahindra Thar's body-on-frame construction and exceptional off-road capability make it India's unique choice for buyers who need armoured protection in terrain that no other vehicle can access. BBT armours the Thar to B4 certification, delivering handgun-rated full-perimeter protection without compromising its off-road performance.

Armouring Specifications

Armor LevelB4 (handgun protection) — EN 1063 / NIJ certified
Ballistic GlassMulti-laminate ballistic glass · 32–38mm · B4 rated
Steel PlatingBallistic steel — doors, floor, firewall, B-pillars, roof
Door OverlapFull door overlap system
Run-Flat SystemRun-flat tyre inserts
Weight AddedApprox. +110 kg (B4)
Turnaround Time55–70 days (B4)
CertificationNIJ Level IIIA (B4) · EN 1063
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Armoured SUV Standard Features

360° Perimeter Protection

360° Perimeter Protection

Full ballistic steel coverage across all critical zones — protecting occupants in India's toughest terrain environments.

Armoured Door Overlap System

Armoured Door Overlap System

Steel overlap system seals all door-to-frame gaps — delivering full ballistic continuity despite the Thar's more compact door architecture.

Military Grade Ballistic Glass

Military Grade Ballistic Glass

All original glazing replaced with B4-rated multi-laminate ballistic glass, maintaining full optical clarity and the Thar's signature open-air visibility.

Off-Road Capability Retained

Off-Road Capability Retained

Suspension uprated to handle added armour weight while preserving the Thar's off-road geometry, approach angles, and ground clearance.

Full perimeter

Armoring up to CEN 1063 BR4

Full perimeter CEN 1063 BR4 armouring protects the Thar's entire passenger compartment against handgun and pistol threats. India's only armoured off-road civilian vehicle — protection that goes where others can't.

Mahindra TharMahindra Thar
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Handgun protection

9mm / .44 Magnum / .357 SIG

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Buckshot protection

12-gauge

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BBT Armoured Mahindra Thar

The Big Boy Toyz armoured Mahindra Thar is India's only certified armoured off-road vehicle — a unique solution for buyers operating in environments where standard armoured SUVs cannot go.

BBT's B4 armouring system integrates fully behind the Thar's original interior panels. Ballistic steel covers all critical surfaces; multi-laminate ballistic glass replaces all original glazing. The Thar's 4x4 drivetrain, locking differentials, and off-road geometry are fully preserved post-armouring.

Suspension is uprated to carry the additional armour weight while maintaining ground clearance and approach angles. Every armouring includes EN 1063 B4 certification and complete RTO documentation support.

Features Include

  • Multi-layer ballistic glass
  • 360° perimeter B4 protection
  • Fuel tank protection
  • Overlap system
  • Reinforced suspension
  • Run-flat tyre system
  • Reinforced hinges
  • Off-road capability retained
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